Key box and wall outlet
Description
Key box and wall outlet
The key box and wall socket is made of compressed polyethylene, which is designed and produced from two parts, the door and the body. In order to fix and facilitate installation, it is suitable for the installation of lighting and wall chandeliers, switch boxes and wall sockets.
Applications:
- Makes it easy to insert tunnel form forming of ceilings and walls seamlessly
- Concrete and sap are prevented from entering the canister
packing :
| Name | Depte | Packing (QTY) |
| Swich box 80 | 80 | 150 |
More and more detailed explanations:
Key Box and Wall Outlet
The key box and wall socket unit is a specialized electrical accessory made from high-density compressed polyethylene, designed to provide a secure, clean, and organized solution for embedding electrical components within concrete walls and ceilings. It consists of two integral components: the main body and a protective door or cover, both engineered for optimal performance in demanding construction environments.
This product is primarily intended for use during the early stages of structural development, where its resilient material properties and practical design contribute to fast, accurate, and hassle-free installation of electrical switches, sockets, and lighting fixtures. Thanks to its compact design and durable structure, it ensures long-lasting reliability in both residential and commercial buildings.
Features and Benefits
- Made from high-strength compressed polyethylene for superior durability and impact resistance.
- Designed to resist deformation under pressure from concrete pouring and formwork.
- The two-part configuration (body and door) allows easy and secure integration with electrical systems.
- Resistant to moisture, concrete seepage, and sap during casting, protecting internal components.
- Ideal for use in tunnel formwork systems and monolithic casting of ceilings and walls.
- Facilitates quick and accurate placement of wall switches, outlets, and junction boxes.
- Lightweight, corrosion-resistant, and highly adaptable to different construction conditions.
- Ensures seamless integration into plaster, concrete, and block walls.
- Protects embedded electrical units during the entire construction phase.
Applications
- Tunnel form ceiling and wall casting: Ensures seamless integration of electrical boxes without damaging formwork alignment.
- Concrete structure projects: Prevents ingress of concrete and sap into the box cavity, protecting the integrity of internal components.
- Lighting fixture installations: Ideal for mounting wall lights, ceiling chandeliers, and other permanent lighting systems.
- Switches and sockets: Provides a standardized housing solution for all types of electrical outlets and wall-mounted controls.
- Modular construction systems: Suitable for rapid-deployment housing and prefabricated architectural applications.
Technical Specification
| Name | Depth (mm) | Packing (QTY) |
|---|---|---|
| Switch Box 80 | 80 | 150 |
Packaging and Supply
Each key box is delivered pre-molded and ready for installation, with packaging optimized for bulk construction requirements. The compact packing design reduces storage space and allows for easy handling on-site, ensuring time efficiency and minimal material waste.
Why Use Compressed Polyethylene Key Boxes?
Unlike traditional PVC or metal wall socket enclosures, compressed polyethylene offers a unique combination of mechanical strength, chemical resistance, and thermal insulation, making it an ideal material for embedded systems in concrete. It also ensures better performance in extreme weather conditions and extended durability over the lifespan of the structure.
Installation Notes
- Ensure alignment with pre-marked locations on formwork or wall templates.
- Secure with appropriate fasteners or integrated clips depending on the mold type.
- Cover with protective tape or cap if needed to prevent internal contamination before concrete pouring.
- After casting, remove the cap or door to access the box for wiring.
Wall Switch and Socket Box
Currently, mass construction systems are very popular, and industrial house construction, with advantages such as earthquake resistance, has been welcomed by many. One of the new technologies that is very important in industrial house construction is building houses using large panel or tunnel form forms. In this type of formwork system, the plans of all units and floors of the building are usually considered exactly the same so that one set of forms can be used to build all floors and even subsequent projects with the same plan. In the tunnel form formwork system, the roof and wall formwork is done uniformly, and even the doors and windows are embedded in the formwork system as forms. Therefore, the entire construction system is implemented in concrete, without columns and beams, and the concrete roof and walls are concreted in one piece. In this system, before concreting, you must think about cables and sockets related to electricity and installations. For this reason, a wall switch box is designed and manufactured to be placed inside the reinforcement structure. After the concrete pouring and formwork are completed, the switch and socket can be easily placed inside by removing the lid of the wall switch box. Of course, keep in mind that all pipes related to the passage of electrical cables that are to be connected to the switch box are installed and placed inside the structure.
A switch box, also known as a key box, is designed and manufactured as a secure container for storing keys. These switch boxes are installed on the exterior wall near the entrance. The function of a wall switch box is almost the same as a ceiling box, except that it is installed in the wall.
How to use a wall switch and socket box
How to use a wall switch and socket box?
In the first stage, the reinforcement of the concrete structure is woven and installed and fixed on one side of the wall formwork. After that, according to the installation plan, the electrical pipes are placed in the desired location, and in the areas where the electrical switch and socket and telephone are to be placed, the wall switch and socket box is placed and fixed. At this stage, it is necessary to state that according to the installation plan, the electrical pipes end in the relevant switch and socket box so that after the project is completed, they can complete the electrical installation operation by guiding the electrical wires and cables in accordance with the wiring plan. The wall switch and socket box or wall switch box has a door that is installed to prevent concrete and concrete sap from entering the box during concreting. After the concreting and formwork are completed, the wall switch box door is removed and the relevant wall switch and socket are installed.
Consumption of wall sockets and switches
How many plastic wall switch boxes and sockets are required for use?
The amount of power consumption for wall switches and sockets is determined based on the electrical plan and the number of switches and sockets required for electricity and telephone sockets.
Important points about wall switch and socket boxes
What are the essential tips when using a wall switch and socket box?
- Failure to use a switch and socket box before pouring concrete can result in heavy costs for digging the location for installing the switches and sockets.
- You must place the lid on the can when placing it, otherwise concrete and concrete sap can enter the can, and after the concrete hardens, it will be difficult to clean them, and it will be difficult to install switches and sockets.
- Use a razor or circular saw to cut the area of the switch box where the electrical conduit leads to, to the appropriate diameter, and insert the tip of the conduit into the switch and socket box.
Wall switch and socket box packaging
How is the wall socket switch box packaged?
| Product name | Depth | Quantity in package | Package weight |
| Name | Department | Packing (QTY) | WEIGHT (KG) |
| Wall switch and socket box
Switch box 80 |
80 | 150 | 6 |
Key Box and Wall Outlet – High-Performance Electrical Housing for Concrete Structures
The Key Box and Wall Outlet is an industrial-grade electrical casing unit, manufactured from high-density compressed polyethylene, specifically designed for embedding electrical components into monolithic concrete walls and ceilings. This two-part component, comprised of a durable body and a protective door, ensures full protection, alignment precision, and ease of installation for embedded switches, sockets, and lighting connections.
This system is widely adopted in modern construction technologies, especially tunnel formwork systems, where structural speed, accuracy, and seamless integration are of paramount importance. With its enhanced mechanical strength and chemical resistance, this product offers a future-proof solution for both residential and industrial building projects.
Key Features and Advantages
- High-Strength Polyethylene Build: Engineered from compressed polyethylene for maximum resistance against physical stress, impact, and high concrete pressure.
- Two-Piece Modular Design: Consisting of a sturdy housing and a sealing door, it enables simple integration into the reinforcement system and complete protection during concrete casting.
- Concrete-Resistant: The secure-fit door fully seals the internal cavity, preventing any concrete or slurry infiltration during the pouring process.
- Precision-Fit for Tunnel Forming: Designed to seamlessly match wall and ceiling casting operations without disturbing form alignment.
- Quick and Secure Assembly: Enables fast and accurate positioning of electrical elements without requiring after-concreting chiseling or modification.
- Lightweight and Corrosion-Proof: Polyethylene ensures zero corrosion over time, even in humid or chemically active environments.
- Thermal and Moisture Insulation: Ensures internal electrical parts remain unaffected by temperature variation or dampness.
- Improved Safety: Prevents damage to cables, connectors, and switches during structural work and heavy-duty handling.
- Cost-Effective and Time-Saving: Eliminates the need for post-concrete drilling and chiseling, reducing installation time and labor costs.
Applications of Key Box and Wall Socket Units
- Tunnel Form Concrete Casting: Suitable for rapid tunnel-form construction, enabling seamless electrical embedding.
- Ceiling and Wall Panel Installations: Designed for uniform concrete form casting in multi-story buildings.
- Switch and Outlet Placement: Facilitates accurate and flush integration of electrical switches, power sockets, and communication outlets.
- Lighting Fixture Embedding: Provides safe, flush housing for wall-mounted and ceiling-based lighting fixtures.
- Precast and Modular Systems: Perfect for prefabricated structures where speed and repeatability are crucial.
- Infrastructure and Utility Projects: Enables durable housing in technical rooms, basements, or utility shafts requiring robust installation.
Why Use Compressed Polyethylene Instead of Traditional Enclosures?
Polyethylene surpasses PVC and metal casings in multiple aspects:
- Impact Absorption: Better shock resistance during formwork vibration or rebar movement.
- Chemical Stability: Unaffected by alkaline conditions of fresh concrete.
- No Rust or Degradation: Offers much longer life in embedded environments.
- Easy Customization: Can be cut, drilled, and adapted on-site to suit conduit layouts and electrical plans.
Technical Specification Table
| Product Name | Depth (mm) | Packing (QTY) | Approx. Weight (kg) |
|---|---|---|---|
| Switch Box 80 | 80 | 150 | Varies per carton |
Installation Guidelines
- Reinforcement Layout: Place the unit at the desired location by securing it to the rebar structure before concrete pouring.
- Conduit Preparation: Use hole cutters to connect conduits properly and ensure secure pipe engagement.
- Sealing Protection: Always insert and secure the lid before casting to avoid contamination.
- Post-Casting Access: Once concrete is cured, remove the lid and proceed with wire routing and socket or switch installation.
Role in Tunnel Form Systems
In tunnel form construction, which involves pouring concrete walls and ceilings in a single cycle, using specialized pre-installed elements like wall socket boxes is vital. The switch boxes are embedded within the structure before pouring, ensuring complete integration and avoiding future chiseling. These boxes are precisely aligned with the electrical plan and conduit layout, allowing for hassle-free cable routing and outlet/switch installation after formwork removal.
Best Practices and Common Mistakes to Avoid
- Always Pre-Install: Neglecting to install the switch box before concrete pouring results in costly and time-consuming post-concrete modifications.
- Use Lid Properly: The lid must be secured to avoid concrete seepage, which can obstruct cable access and compromise installation quality.
- Use Correct Tools: Use proper diameter cutters for conduit inlets to maintain tight, sealed connections.
- Follow Electrical Plans Precisely: All placements should strictly follow the project’s electrical diagrams to ensure system functionality and code compliance.
Wall Switch and Socket Box Packaging Details
Optimized for mass construction demands, the boxes are supplied in high-efficiency packaging that minimizes space usage and transportation cost.
| Product Name | Depth | Quantity/Carton | Packaging Type |
|---|---|---|---|
| Wall Switch Box 80 | 80 mm | 150 pcs/carton | Bulk carton |
Conclusion: Why Choose This Key Box and Wall Outlet?
The Key Box and Wall Outlet is a vital component for modern concrete construction. Its precision design, excellent material properties, and seamless compatibility with formwork systems make it an indispensable part of electrical infrastructure planning. From residential high-rises to industrial complexes, this product helps builders reduce labor, avoid post-installation damage, and ensure long-lasting, code-compliant results.
Reviews
There are no reviews yet.